Bike night went well. There was no drama, but when I got home and parked the bike, the next morning there was a substantial puddle of 90 weight on the driveway. The Curtis box was leaking out of the output side. This is entirely the fault of Jack Phillips who sold me a defective gearbox. Well.........it could have been, partially, my fault. When I removed the side cover, there was a square indentation on the lip seal where I MIGHT have pushed the key into it, in my haste. It's far simpler to blame Jack than to admit that I may have f***ed up........as usual. One hour and a 6 buck seal and it's tighter than a frog's ass.
I haven't really romped on it , yet. There is a miss that I have to trace down. It ran perfect prior to the tear down. The only thing I touched was the fuel pump and lines, so I suspect a fuel delivery problem. I'll check it out tomorrow. The bike seems to have a whole different personality now. It sounds and feels different, especially when I close the throttle at freeway speed when exiting. A real nice rumble as the engine slows down. First gear feels a bit like a car taking off in second, but the bike doesn't care. It just sorta hunkers down and pulls hard. I don't have to slip the clutch at all. If I hit second a little hard, the bike torques to one side a little. This was a bit disconcerting at first, particularly because I have one hand on the bars. After a few times, though, it's no big deal.
I think that I am going to be very happy with this conversion. I am still going to try to rig up a hand clutch/foot shift. I may hunt down the booster and the bits and pieces and go that route. I've heard of two finger pulls with the stock BH booster setup.
I'll be the first to admit that this conversion isn't for everyone. Most of you love your automatics. I can't blame you. They are nice. I can't leave well enough alone, so that was one reason to yank it out. The horror stories were another. As I stated, early on, I can't afford to throw 2 or 3K into my trans every year or so. I didn't keep records of the cost of the modifications. It was under 3K. I did all of the work, so that, alone, saved me a bundle. The changes to the bike, while they are reversable, should be considered permanent.
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